Toby Brown

Toby Brown

Toby is the owner of Lingley Bros. Sweetcorn since 2000. A 1989 graduate of Hoopeston East-Lynn High School, he began farming in 1993, the sixth generation farming the ground he lives on. He and his wife Paige have four children:  Jenna, Katie, Josh and Megan. Together they raise 48 acres of sweet corn, 900 tomatoes and a half acre of green beans. In addition to farming, Toby is an Elder at Good Shepherd Lutheran Church in Hoopeston, an officer on the Rossville Area Fire Department, assistant 4-H leader of Hoopeston Boosters 4-H club and a beekeeper.

Monday, 17 February 2014 20:28

Sweetness and flavor

Sweetness and Flavor

 As sweet corn matures, the kernels pass through the stages of water, milk and dough.  The sweet tender stage we like to eat is the milk stage.  It is in this stage a only a short time in its life, in prime condition for just a few days. After that, the kernels begin to pass into the beginning of the dough stage where they become more solid and starchy (think "field corn") instead of juicy and sweet.  Since this window of time is very brief, we we plant several successive plantings so we can always be picking corn at its peak flavor through the entire season. Under normal circumstances, we rarely spend more than four to five days in each patch of corn before we pass over to the next. Warmer weather hastens the maturity and speeds up this process, sometimes shortening a patch's life to only 3 days.  You can see how challenging it is to have 70 days of perfect corn...always finding (let alone planning) a patch that is in a 3-5 day window.  To make things even more difficult, some people like their corn on opposite sides of these 3-5 days.  Some like it very young, immature (day 1 or 2) where the kernels are shallow and "pop" when eaten.  Others like it more mature (day 4 or 5) where it begins to be deeper and "chewy".  We try our best to accommodate everyone's tastes and, in reality, its nearly impossible to be any more accurate anyway.  One other thing that makes the maturity of the corn a challenge to manage is that not all plants come up at exactly the same time.  If there is a few days delay in some plants coming up, they will be "behind".  Sometimes one end of the field will emerge before another or be delayed in emergence by water "standing" in an area.  We sometimes go through these areas and find that the corn much different than it was just 200 feet ago.  It all comes down to our judgement, both in the picking and in the selection during selling.  We do our best to pick out what you want and like. 

Monday, 17 February 2014 18:38

Filling out of the ear

Ear Fill

Once the corn has committed to the size and number of ears it will produce, the only change the plant can make if growing conditions worsen is the number of kernels that will be filled on the ear. If conditions stay ideal, the big ear gets all of its kernels filled and makes the type of corn we like to sell. If lack-of-moisture or high-temperature conditions begin to put the plant under stress, it will concentrate its efforts at the bottom of the ear, aborting the kernels at the tip. Remember, the corn is interested in making the greatest number of healthy kernels. It will produce 350 plump, healthy kernels not 700 half-filled, withered ones. In fact, if stress occurs late enough in the process, the plant may actually begin to relocate moisture from already-filled tip kernels toward the bottom of the ear. This makes those tip kernels appear shriveled, as if not "fresh" but it is merely a way for the plant to ensure healthy viable seed to reproduce.

Before any kernel can be filled, it must first be pollinated. This occurs when the pollen from the tassel falls onto the silks of the ear. Each kernel has a silk attached to it, which serves as a transportation route for the pollen. If something interferes with this process such as insects eating the emerged silks, for example, some or possibly all of the kernels will go unpollinated and fail to develop into plump sweetcorn kernels. Instead, the cob will just remain flat where the kernel would have been. Pollination has a short window to occur, and is dependent on ample moisture (rainfall) to happen successfully.  If it fails to pollinate during this window, it won't.  One thing to keep in mind: pollination of the corn you are buying occurred three weeks ago.  The weather we have now may be substantially different than it was three weeks ago.

Monday, 17 February 2014 18:30

The size of the ear

Ear Size

The size of the ear of corn is dependent on three things: growing conditions, soil fertility, and variety of corn. When the corn plant is about knee high, it evaluates the growing conditions and available nutrients and decides the size and number of ears it can produce well. Keep in mind the plant is interested in reproduction, not aesthetics. The goal of the corn plant is to make the greatest number of healthy kernels it can as seed for another generation.  It doesn't know we are going to EAT it.  When conditions are good, corn will be happy to take a crack at making a nice BIG ear with lots of rows and kernels. When conditions are less than ideal during this phase, such as a cold, wet spring or a hot dry summer, the ear size is a little more modest. Early and late-planted corn experiences this often, and can usually be expected to have smaller ears as a result. The other factor in ear size is the type of variety being grown. Some varieties tend to have longer, more slender ears while others are blockier with more rows. As a general rule, the faster or earlier maturing varieties have smaller ears because they have less time to grow. Since they are making an ear of corn in only 68 days versus 85 days for a "full season" variety, this translates to 17 more days of photosynthesis or 25% more energy for the plant to use to make the ear.  So don't be surprised that the very first corn of the year isn't what you remember from last year.

Monday, 17 February 2014 09:57

People

These are the people who put their heart into LBS.  Without them and their hard work LBS wouldn't have been possible.  As you will see in the slideshow, there are a lot of family that has been involved over the years as well as many good friends.

People of LBS

Jonathan Glenn (Toby's nephew) 2008
Alan Rivers, early-morning happiness
Chris Weinard (Toby's nephew) 2009
Paige's cousin Michael Lingley, one of the "Lingley Brothers" 2007
Jonathan Glenn and Jenna Brown 2005 or so
Josh Brown unloading 2007
The "Corn Kids"
Josh Brown with Zach Tovey and Katie Brown in the bucket
Chris Weinard and Jenna Brown 2011
John Klaber (Paige's cousin) 2004
Jenna Brown 2007
Josh Brown and Michael Lingley 2007
Jenna Brown 2008
Herb Glenn (Paige's dad) and Josh Brown loading trailers 2008
Josh Brown 2008
Katie & Jenna Brown, Jonathan Glenn 2008
Toby Brown and his dad Danny talking things over 2008
Josh & Katie Brown, Jonathan Glenn and Megan Brown 2008
Paige Brown 2008
Paige Brown with her kiddos Megan and Josh 2008
Herb Glenn 2008
Josh Brown, Jonathan Glenn and Katie Brown 2008
Megan Brown 2008
Katie Brown & Jonathan Glenn 2008
Jenna Brown 2004
Emily Sims, Bob Lingley (Paige's Grandpa) and John Klaber 1994
Katie Brown and Jonathan Glenn 2007
Danny Brown 2009
Diane Glenn (Paige's mom) in the tomato palace 2007
Herb Glenn 2007
Jenna Brown and Jonathan Glenn 2007
Michael Lingley 2007
Michael Lingley 2007
Jay Kindle (Paige's cousin) 2009
John Klaber 2009
Jonathan Glenn 2009
Jonathan Glenn and Dean Cloud 2007
Toby Brown and Jonathan Glenn
Josh Brown 2001
Josh Brown 2001
Kevin Tovey (Toby's brother-in-law) 2001
John Klaber and Kevin Tovey 2001
Zach Tovey (Toby's nephew) 2001
Katie Brown, Zach Tovey, Megan and Josh Brown 2002
Megan Brown 2013
Danny Brown at the Rantoul stand 2012
Michelle Grimes (Paige's sister) 2009
Zach Tovey 2010
Teresa Glenn (Paige's sister) 2010
Megan Brown 2010
Megan Brown driving the tractor 2010
Megan and Josh Brown 2010
Toby Brown 2009
Katie Brown taking pictures 2009
Danny Brown driving the tractor 2009
Michelle Grimes 2009
John Klaber 2009
Scott Hudson, Chris Weinard and Katie Brown 2009
Michelle Grimes 2009
Dean Cloud 2009
Katie Brown 2009
Toby Brown 2009
Paige Brown 2009
Katie Brown and aunt Michelle Grimes 2009
Bill Hughes became a cornjerker, 2009
Veteran picker Dean Cloud, affectionately know as Sasquatch, 2009
Herb Glenn (Paige's dad) in 2009
Dean Cloud 2009
"Little Buddy" Bill Hughes 2009
Josh Brown enjoying the tall weeds 2009
Katie Brown 2009
Jay Kindle 2009
Katie Brown 2009
Chris Weinard and Jonathan Glenn 2010
Toby Brown in 2002
Jonathan Glenn 2011
Tanya Tovey (Paige's sister) 2011
Danny Brown and Shelby Olsen 2011
Toby Brown and Chris Weinard 2011
Jenna Brown 2011
Josh Brown 2011
Jenna and Toby Brown 2012
Zach Tovey

Friday, 14 February 2014 17:00

In the field

Every morning during the summer we can be found out in the field picking the day's sweet corn.  We have a bit of a unique method, using recycled soybean bags to hold the corn and as a soft backboard to throw it against.  We usually have a crew of between 5-8 people.

Here is a slideshow of us doing our thing:

In the field

Each row gets another 2.5 feet further away from the rack
Row 8 is about a 24 feet throw
Paige always gets the outside row
A misty morning in 2008
Most mornings have a heavy dew like this
Late September 2006, it was 36 degrees
One of the perks is getting to see a spectacular sunrise every morning
Have to stop to do a little calculation on how much more to pick 2009
John Klaber in 2004 ready to get to work
Another sunrise from the tractor in 2006
Katie & Jenna Brown and cousin Jonathan Glenn 2008
Josh Brown with the big windup in 2008
8 year old Megan Brown in 2008
Jenna and Katie Brown 2007
Paige Brown undoing the ropes in 2007
Josh Brown goofing around in 2012
Chris Weinard and Bill Hughes in 2009
Danny Brown overseeing the picking operation
John Klaber, king of the witty morning banter 2009
Michelle Grimes (Paige's sister) in 2009
Good sight in 2009...good standing good yielding corn
Pickers view of things with Chris Weinard 2009
Scott Hudson, Bill Hughes, Toby Brown, Chris Weinard, Michelle Grimes, John Klaber and Paige Brown 2009
Herb Glenn and John Klaber 2009
Another shot of the crew at work
Josh Brown taking aim 2009
Katie Brown 2009
A view of our rig in the field
Toby Brown, Dean Cloud and Bill Hughes rearranging the corn during a break
Sometimes things are a little weedier then we they should be...Josh Brown 2009
Break time!
This sight repeated thousands of times per day
Crew hard at work
Toby Brown sidearming an ear in 2009
Scott Hudson on his pace in 2009
Paige and Toby Brown take a momentary pause to talk things over
The guys just have mudboots, the girls have FANCY mudboots!
Paige and Toby Brown making some decisions
Chris Weinard and Dan Brown heading to the barnlot 2009
Jay Kindle during a break in 2009
Jay Kindle, Whitley Klaber, Paige Brown and Michelle Grimes riding in to the barnlot
Jonathan Glenn hard at work
Paige and Jay with the sun coming up
Toby doing a little field quality inspection
Josh Brown with driving duties
Tanya Tovey, John Klaber and Jonathan Glenn taking a break 2011
Megan Brown on the rack in 2011

 

Friday, 14 February 2014 12:43

Overview of our sweetcorn operation

Curious what goes into producing the corn you buy?  Here is a quick look from start to finish what it looks like.

Overview

The sweet corn crop starts in a very expensive bag of seed
The corn is planted in stages so it is ready at different times
These are 30 inch rows that are 1/4 mile long
Weed control and nitrogen are applied at this stage
When the silks appear, it is about 3 weeks until its ready
The silks are attached to a tiny ear
Once the corn matures, it is ready to pick and looks like this
We pick alongside a hayrack that holds big cloth bags
The corn is thrown against a backboard and slides into the bags
Each bag holds about 100 dozen...this is 800 dozen or so
The board comes off to gain access to the bags
The picking day starts at 5am and lasts about 3 hours
A loader is used to lift the bags
It speeds up the process of handling this much corn
Bags are either dumped or set directly onto the trailers
We get to our stands and begin the day
We do our best to make the right selections
Hopefully the pile shrinks down by mid afternoon
When we don't sell all of the corn there are plenty of things at home...
...that eagerly await our return
There really isn't anybody or anything that doesn't enjoy sweet corn!

Thursday, 13 February 2014 17:36

Seedlings

We start our plants from seed around the end of January.  Sometime in February we begin transplanting them into their own cells.  All of this is done in our basement using an array of shoplights and a tomato "incubator" 

Here is a slideshow of our seedlings and transplanting process:

Seedlings and Transplanting

This is a view of our tomato "incubator" which is heated underneath with lightbulbs
We start 25 seeds per cup then transplant each to its own cell when they look like this
First, we mix up potting media
The cup of tomatoes must be seperated into individual plants
They come out as a plug
The plug is put into a shallow pan of water
and seperated out
Getting them untangled is a careful process
They are kept with the roots in the water...
...so the roots don't dry out while they wait to be transplanted
a cup or cell pack is filled with soil
A slot is made with a pencil
Carefully get the roots and stem into the slot
bury the plant as deeply as possible
so that new roots will form off of the stem
pack them carfully
and the job is complete
the plants live in the basement under lights for about a week...
...then are taken out to the little greenhouse
holes in the bottom of the containers allow them to soak up water when watered

Thursday, 13 February 2014 17:34

Growing

The plants are spaced 18" apart and planted through small holes poked in the plastic.  The planting is done by hand.  Our big tunnel holds 600 plants and the small one 300.  Once planted they are covered with a row cover until night time temps are warmer.  The plants are held upright with stakes and twine called a "florida weave". 

Below is a slideshow showing our tomato crop in different stages:

Growing

We jab a hole in the plastic, pour water into the hole....
...and push the plant into the mud
The plants usually take about a week to recover
As you can see, there is still a lot of bare ground for weeds to grow in
We cover in between the rows with landscape fabric
We are in the process of putting down the fabric here
We use fabric pins and sometimes bricks to hold down the edges
View from above at a finished tunnel
Its a lot of work to do initially, but its much easier than pulling weeds later
The tunnels only offer a few degrees of protection at night...
...so we cover them with frost blankets
This gives them a few more degrees of protection
At this point in the season, they can withstand about a 25 degree night...
...although it would make for a sleepless night!
These are just drapped over a piece of baler twine to make a tent
They also hold in more heat in the daytime
Its a lot of extra work, but with no heat its better safe than sorry
Inside view of warm happy plants in early April
Eventually after sub freezing nights are a thing of the past....
...we put away the frost blankets
We begin work driving stakes every three plants
Tee posts on the ends for anchors....
Then twine is strung from post to post
We put the first string on at about 12 inches, then another each 8 inches of growth
You can see how the string holds them up
Sometimes they grow so fast it is hard to keep up
The nice thing is we can be doing the stringing job when its too wet to do anything else
These type of tomatoes are "determinate", meaning they grow more bushy than tall
Its fun to see all the blossoms so early
These plants never get rained on or beaten by wind or hail
They remain very healthy and grow rapidly in May
Eventually they will grow to the top of these stakes
You can see the sides are open now
Eventually the sides and ends will be open and stay that way all summer
It won't be long until we start finding red ones
Its fun to start finding little tomatoes
The plants really like warmer nights
It eventually gets to be a jungle around mid June
Loads of tomatoes on these plants
Tomatoes grown this way are labor intensive but it is worth it
Its hard to tell that there is a cattle pasture under here
a little blossom.....
...turns into these!

Thursday, 13 February 2014 17:31

Preperation

In order to grow tomatoes in a tunnel, we have to be able to get inside with tractors to till and to make raised beds.  The ends of the tunnel are made to be removable and the sides are tall to accommodate our equipment.  The beds are raised and covered with plastic for warmth, weed control, disease control and moisture conservation. 

Below is a slideshow to see how we do this (click play button on right side of picture to start)

Preperation

We take the end off and use a tractor/tiller to prep the soil
The ends are removable to allow access
We get everything tilled up fine
The finer the seedbed, the better the beds get shaped
a fair amount of water needs to be applied to the soil
Once the soil is prepared we are ready to make beds
We have a bed shaper/mulch layer we use to make beds
Things are tight, no extra room to spare
In order to get five rows inside, the margin of error is just a few inches
The second pass is a little better as the tractor is away from the structure
We back down so we only have to take off one end of the building
The shaper makes a raised bed...
And covers it with plastic to control weeds
The plastic conserves moisture too
Getting the machine in the ground at the start is tricky
Once going you can't really stop or slow down
The last pass is very close to the wall, hopefully we have enough room!
The ends get neatened up by hand
A successful job
Under the plastic is irrigation tape, which delivers water to the plants
The headland gets smoothed out...
before the endwall can go back up
Always a satisfying feeling to get it to look like this
Endwall back up, ready to plant tomatoes!

Thursday, 13 February 2014 17:19

Hightunnels

We grow tomatoes in high tunnels.  What is a hightunnel?  It is a plastic covered hoop house that sits over the field.  It allows us to protect the young plants during the cold part of the spring. We are able to control the temperature inside by opening the sides, ends and a portion of the top.  The best way I can explain it to gardners is a larger scale version of the "milk jug over your tomato plant" trick.  Plants are grown in the same spot, in the same dirt, just with adjustable protection.  They are expensive and considerably more work than planting outside but worth it.

Below is a slideshow of our tunnels to give you an idea. (click play button on right side of picture to start)

Hightunnels

We are about to put up our first of three tunnels
The 30x96 tunnel components fit on my trailer
The basic framework of bows
There is a vent at the top for better ventillation
Covering the tunnel with plastic
Pretty much done after building an endwall
The next year we decided to expand
We added on to our existing tunnel making it 200'
This way we could use the existing endwall
Two years later we built another one
Laid out the area
Megan Brown helping install sidewall posts
We put together the bows on nice flat concrete to make them square
Tunnel 3 taking shape
This part of the field is quickly becoming "inside"
Plastic on and attached
Constructing the endwalls
Pretty much complete, you can see the vent at the top

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